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Electrical Propulsion Engineer

Irvine, CA 92618

Employment Type: Direct Category: Electrical Designer Job Number: 11033 Pay Rate: $130,000 - $150,000/yr

Job Description

Qualifications

  • Bachelor’s degree in Aerospace Engineering, Mechanical Engineering, Electrical Engineering, or related field.
  • 5–7 years of direct experience in electric propulsion within the aerospace or UAV industry.
  • Experience selecting and tuning ducted fans, open propellers, motors, ESCs, and batteries for Group 1–2 aircraft.
  • Strong familiarity with propulsion performance metrics including thrust, RPM, torque, efficiency, voltage sag, and thermal behavior.
  • Proven ability to diagnose and resolve propulsion-related integration and performance issues.
  • Familiarity with propulsion modeling tools and instrumentation for data capture.
  • Knowledge of thermal modeling, failure mode analysis, and risk mitigation related to electric propulsion hardware.
  • Fluency in MATLAB and design in 3D CAD systems such as SolidWorks.

Responsibilities

  • Lead the selection, sizing, and integration of electric propulsion components including ducted fans, open propellers, motors, motor controllers, and batteries.
  • Perform system-level trade studies to optimize thrust, efficiency, thermal performance, weight, and mission endurance.
  • Conduct tuning, calibration, and performance optimization of motors and motor controllers across various flight conditions.
  • Develop propulsion test plans and support bench, ground, and flight testing activities.
  • Analyze test data to generate recommendations for system reliability, safety margins, and energy efficiency; collaborate with engineering teams to ensure proper integration.

 

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