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Senior Mechanical Engineer (Plastics)

Fremont, CA 94555

Employment Type: Direct Category: Mechanical Engineer Job Number: 10560 Pay Rate: $120,000-$170,000/yr

Job Description

Location: Fremont, CA (Hybrid – 3 days onsite)

Qualifications

  • B.S./M.S. in Mechanical Engineering or related field

  • 5+ years in plastic part design and injection molding

  • Proficient in SolidWorks, PDM, and mold flow tools (Moldflow, Sigmasoft)

  • Strong knowledge of GD&T, tolerance analysis, and DFM/DFA for injection molding

  • Experience with thermoplastic material selection, failure analysis, and prototyping (rapid tooling, 3D printing, bridge molding)

  • Familiarity with mass production, secondary operations (inserts, welding, overmolding)

Responsibilities

  • Design and analyze plastic components using CAD/FEA and mold flow simulation

  • Collaborate with tooling engineers and suppliers for manufacturability and cycle time efficiency

  • Apply DFM/DFA best practices to reduce defects (gating, draft, cooling, shrinkage, warpage control)

  • Lead RCA for molding issues and drive corrective actions during production ramps

  • Oversee prototypes and validation builds; manage R&D budgets for molded parts

  • Mentor engineers in plastics design and supplier engagement

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